Wise system is a welding inspection system which can be embedded into an existing automatic welder and it provides immediately after the wedling process the quality of the weld. With Wise system line operators can automatically check-out and validate the welding process on the spot, to avoid breakage on the
subsequent process. The welding inspection is performed at the same time of the welding process, that's why no extra time of line stops will be added to the normal stop for the welding. Wise is a unique system in industry: no other systems can do the same. Existing systems like PEC (Pulsed Eddy Current) , magnetic, or visual can identify a surface defect,
but not an inner defect. WISE is the innovative Welding Inspection Solution equipment which will add a lot of possibilities to your standard way of work.
Our welding inspection systems can be incorporated on existing automatic coil joiners, to provide a validity check of the welding directly after the welding process. It will minimize troubles due to non conformity of the process.
Wise is a X-ray analyzer for recognize defect on welding for steel strip The system is based on a micro-focus X-ray source and a high speed Time-Delay-Integration (TDI) camera and give real-time analysis on weld during strip forming process.
Wise is an online welding analyzer for metals which is capable to recognize defect on welding on flat products, such as strip, slab or plates and on pipes with a small diameter.
IDENTIFY INNER DEFECTS
IDENTIFY LACK OF MATERIAL
IDENTIFY ASYMMETRICAL WELDINGS
IDENTIFY LOCAL DENSITY VARIATIONS
MINIMIZE STRIP BREAKAGES
Other than welding bead measurements the system give an overall quality and hole detection near the welding bead (e.g. Malformed edge, hole in the strip, occlusions).
The real-time images captured from TDI camera are submitted to a high-performances data analysis processor that uses image processing and shape recognition algorithms to measure the bead of the weld and the presence of defect :
GOOD / NO GOOD.
WELDING ANALYSIS UP TO 10 MT/M
WELDING SHAPE MEASUREMENTS WITH 50 UM OF RESOLUTION
HOLE DETECTION >100 UM
WISE Embedded Weld Inspection System
Welding Inspection on flat products
EASY INSTALLATION AND STARTUP
NO THIRD PARTIES DRIVERS ARE NECESSARY
Along and across the weld
Save your time and work in safety conditions, at any time.
No other system can do the same.
LGE Engineering srl
Piazza della Vittoria 14/24
P.IVA 03615560103 Codice SDI: M5UXCR1