Automated measurement, regulation, and control of coolant fluids, emulsions, and lubricants. Optimize concentration, pH, temperature, and filtration for extended tool life and superior surface quality.
±0.1% concentration accuracy | 30% reduction in fluid consumption
Comprehensive fluid monitoring and automated dosing systems
Ecs is the ultimate system for measuring and regulating the water/oil concentration for lubrication cooling solutions in the industry. Its functionality scheme is relatively simple: an emulsionsample is taken at regular and programmable intervalsfrom the tank using a suction pump, or, in systems with an above-ground tank, through a valve. After being filtered both mechanically and using amagnetic filter, the physical parameters of ph,temperature and electrical conductivity are measured inorder to also keep these parameters under control, the oil concentration is then measured. results are shownin real time on the display and tracked for deviation's trend analysis. The magnetic filter has an embedded cleaning circuit soto carry out a cleaning cycle automatically or ondemand, guaranteeing its efficiency over time.Regulating the water/oil concentration for lubrication cooling
| Inline Inspection & close loop regulation
Continuous measurement of concentration, pH, temperature, and conductivity
Precision addition of oil, water, and additives to maintain optimal fluid properties
Automatic backflushing and filter change alerts based on differential pressure
AI-based fluid life prediction and maintenance scheduling
End-to-end control from measurement to correction
Real-time sensing of concentration, pH, temperature
Compare against setpoints with PID algorithm
Automated addition of oil, water, or additives
Confirm correction within tolerance
Record data for compliance and optimization
Critical fluid control for demanding production environments
Coolant control for welding, sizing, and finishing operations in ERW and seamless pipe mills
Emulsion control for hot and cold rolling of steel and aluminum
Coolant optimization for CNC machining, turning, and milling operations
Precision fluid control for surface and centerless grinding
Lubrication control for blade life extension and cut quality
Lubricant concentration control for wire, tube, and profile drawing
Coolant fluids regulation
Maintaining optimal fluid properties for maximum performance
Full technical specifications including sensor ranges, dosing pump options, control algorithms, and installation requirements for pipe mills and machining centers.
Step-by-step instructions for integrating FluidIQ with existing mill controls, PLC systems, and plant SCADA. Includes piping diagrams, electrical schematics, and Modbus register maps.
Read how leading pipe manufacturers reduced coolant consumption by 35% and extended tool life by 50% using LGE FluidIQ automated fluid control systems.
Our fluid control specialists will analyze your current system and design a custom solution to reduce consumption, extend tool life, and improve product quality.